hackzall vs sawzall

What is the difference between Milwaukee Sawzall and Hackzall?

Hackzall vs Sawzall: Which One Should you Choose?


Milwaukee Sawzall vs. Milwaukee Hackzall: Key Differences

Feature Milwaukee Sawzall Milwaukee Hackzall
Size Larger and heavier Compact and lightweight
Power More powerful Less powerful
Intended Use Heavy-duty jobs Lighter-duty tasks
Grip Rifle-type grip Designed for one-handed operation

Explanation

The Sawzall is a reciprocating saw designed for demanding tasks, making it longer and heavier than the Hackzall. Its extended blade acts as a counterweight to improve balance. This makes it ideal for cutting through concrete, metal pipes, and large wooden materials.

The Hackzall, on the other hand, is a compact, lightweight version suited for smaller, less intense jobs. Its ergonomic design allows for one-handed operation, making it convenient for extended use and tight spaces.

"Sawzall" is a trademarked name by Milwaukee Tool Company for their reciprocating saw model. However, reciprocating saw blades feature a universal shank, ensuring compatibility with all reciprocating saws.


M18 FUEL™ HACKZALL® (Tool Only)

When discussing reciprocating saws, two Milwaukee models frequently come up: the Hackzall and the Sawzall. Both are powerful and versatile tools, widely used across multiple industries. While they have some similarities, their differences set them apart, making each better suited for specific applications. This guide explores the distinctions between Hackzalls and Sawzalls, breaking down their features and helping you determine which one best fits your needs.

What is a Hackzall?

The Hackzall is a compact, single-handed reciprocating saw designed for lighter cutting tasks and increased maneuverability. Manufactured by Milwaukee, this tool is well-known for its small size and precision, making it ideal for use in confined spaces or awkward angles where bulkier saws wouldn’t fit. Its one-handed grip offers better control, allowing the user to steady materials or support their workspace with the other hand.

Hackzalls are commonly used for cutting PVC pipes, trimming small branches, light demolition work, and tasks in electrical or plumbing installations. Thanks to its streamlined design, the Hackzall is a go-to tool for professionals and DIYers who need an easy-to-handle saw for quick, precise cuts in tight areas. Its balance of portability and power makes it a practical choice for lighter-duty jobs.

 

Milwaukee M12 FUEL HACKZALL Reciprocating Saw Kit with Battery / Charger /  Storage Bag | City Mill

What is a Sawzall?

A Sawzall is a high-powered reciprocating saw built for heavy-duty applications. Unlike the Hackzall, which is compact and designed for one-handed use, the Sawzall is larger, more robust, and typically operated with both hands. Its strong motor delivers the cutting force needed for tackling thick materials like metal, wood, and even masonry. Available in both corded and cordless models, the Sawzall provides versatility for various work environments where power and durability are key.

This tool is widely used for demanding tasks such as cutting through thick metal pipes, demolition work, and slicing through studs or joists. Its high-performance motor makes it a staple for construction workers, contractors, and anyone needing to cut through tough materials quickly and efficiently. Though it is bulkier and requires more effort to handle than a Hackzall, the Sawzall’s raw power and cutting speed make it the preferred choice for large-scale, intensive jobs.

Milwaukee M18 FUEL SAWZALL Reciprocal Saw 2821-20 - 1.25 in Stroke Length -  3000 SPM

When comparing Milwaukee's Hackzall and Sawzall, several key distinctions emerge, particularly in size, power, and intended applications. Here's a concise comparison:

Feature Hackzall Sawzall
Size and Weight Compact and lightweight; designed for one-handed use, making it ideal for tight spaces.
Larger and heavier; requires two-handed operation, suitable for open areas.
Power and Performance Less powerful; suitable for light-duty tasks like cutting PVC pipes, small branches, and light demolition.
More powerful; excels in heavy-duty tasks such as cutting thick metal pipes, wood, and masonry.
Portability and Ease of Use Highly portable due to its size; easier to maneuver and use for extended periods with reduced fatigue.
Less portable; bulkier design can lead to fatigue during prolonged use.
Cutting Speed Slower cutting speed; offers greater control for precise cuts on delicate materials.
Faster cutting speed; ideal for quick cuts in demolition and remodeling projects.
Battery Life Longer battery life due to smaller motor consuming less power.
Shorter battery life; powerful motor drains battery more quickly.

In summary, the Hackzall is tailored for precision in confined spaces and lighter tasks, while the Sawzall is engineered for robust performance in demanding applications. Your choice should align with the specific requirements of your projects.

For a visual comparison and in-depth review, you might find this video helpful:

The Ultimate Reciprocating Saw: Milwaukee M18 Fuel Sawzall | Midland Tool

When deciding between a Hackzall and a Sawzall, consider the following factors:

Type of Job: Opt for a Hackzall for lighter, detailed tasks like cutting PVC, drywall, small branches, and other soft materials. Its compact size offers enhanced maneuverability and control. For heavy-duty tasks such as demolition, cutting through metal, or large-scale construction, a Sawzall provides the necessary power and cutting capacity.

Work Environment: In confined spaces where larger tools are impractical, the Hackzall excels. Professionals like electricians, plumbers, and HVAC technicians often prefer Hackzalls for their portability and ease of use in tight areas. If space constraints are minimal and power is paramount, the Sawzall is ideal for open environments where its size and strength are advantageous.

Budget: Both tools are generally affordable, but Hackzalls are typically less expensive due to their smaller size and lower power output. If heavy-duty performance isn't essential, a Hackzall offers a more budget-friendly option.

Frequency of Use: For occasional or lighter tasks, the Hackzall is suitable. Conversely, if you regularly undertake large projects, investing in a Sawzall may be more appropriate.

In summary, choose a Hackzall for portability and precision in lighter tasks, and a Sawzall for robust power in demanding applications.

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